Busbar Bending Machine


Busbar bending machines are indispensable tools when fabricating switchboards and other electrical equipment, providing accurate connections that ensure consistent performance over time. Their ability to turn copper or aluminum busbars contributes to real connections and long-term success. Sort out the busbar bending machine.

Busbar bending machines come in various models and sizes, with functions that can be tailored to meet the unique requirements of each user. When choosing one of these machines, efficiency and precision should be of primary concern.


Hydraulic busbar bending machines utilize a series of cylinders to bend copper or aluminum bars into various shapes and angles. These machines can produce L-, U-, and Z-shapes as well as custom configurations for electrical panel and distribution system layouts. Their powerful hydraulic system enables high speeds with precise control; in addition, the machine can accommodate differing material thicknesses easily.

Hydraulic machines typically feature a controller that allows operators to set the desired angle and bending radius, as well as program them for automation, which reduces the manual force required and increases production efficiency. They may also include safety features like protective guards, emergency stop buttons, and safety interlocks to avoid accidents or injuries from occurring.

Hydraulic busbar processing machines not only bend copper and aluminum bars but can also shear, fold, and emboss them; punch holes into copper or aluminum bars and emboss them; press cable joints onto copper or aluminum bars as well as punch out and punch out holes on copper and aluminum bars for punch holes and embossing purposes; punch out or emboss copper or aluminum bars and emboss them for embossing purposes as well.

This type of machine is an ideal choice for producing switchgear and transformers, shearing copper plates and bending iron ones, shearing/bending copper/iron sheets easily and at high efficiency, and shearing/turning them in-plant or field service work as it’s easily transportable between locations; furthermore, it boasts a bending angle capacity of 135 degrees while being easily operated by one person.


Busbar bending machines are electrical equipment used to turn copper and aluminum busbars. These machines may be manually operated, semi-automatic, or fully automatic and customized to suit specific production requirements. Electric machines provide cost-effective and environmentally friendly alternatives to hydraulic alternatives by not requiring regular oil changes and servicing costs – ideal for cost-cutting operations with both AC and DC currents.

A high-quality bending machine should feature a programmable controller to allow its operator to set the angle of bend precisely, helping reduce time spent on bending operations. In addition, this machine typically includes an effective metering system that assists with stroke length calculation and can work with either fixed or adjustable bending heads.

These machines can bend not only metal but also shear, punch, and punch operations such as busbar bending, but shearing, punching, and U-shape them too! Ideal for copper shearing/bending operations on copper, aluminium and steel sheet materials (such as busbars), they are great for power transmission applications as well as household appliances and communication equipment as well as power transmission applications like household appliances or communication equipment for household purposes or power transmission between locations – making these versatile machines ideal for power transmission, household appliances,communication equipment as well as power transmission applications like power transmission / household appliances/communication equipment to power transmission/home appliances/communication equipment applications including power transmission/household appliances/communication equipment that are widely used across industries like switchgear/substation/bridge/electrical switches/transformers etc – as well as providing solutions in railway lines /transportation industries as well as being an invaluable choice among their peers in terms of durability compared to their counterparts!

PLC Control

PLC (Programmable Logic Controller) is a highly flexible control system capable of handling even complex industrial tasks. A CPU (Central Processing Unit) manages its operations by executing programs written by its user, processing inputs received from devices, comparing these output signals, and changing output signals accordingly to control them.

Programmable logic control (PLC) systems are powerful tools that allow users to create and execute control programs for any process or machine, with more excellent reliability than traditional control systems and the flexibility of being easily reconfigured for new applications and devices.

This busbar bending machine can process all forms of copper bar shearing, punching (round, oblong, and square hole), embossing, level bending, vertical bending, elbow pipe bending, and connecting terminal bending using different molds. The shearing unit uses a double-column double-knife cutting structure for flat cuts with no waste; its rotary turret punch unit features six dies to reduce replacement costs and increase efficiency; its bending station can bend Z-shaped or U-shaped shapes; both manual or automatic modes can be operated using this servo motor-powered mechanism providing high precision and stability when running this busbar bending machine.


Busbar bending machines can help reduce manual force requirements and thus help minimize ergonomic risks, boost productivity, reduce waste materials due to rework, and ease of use for a broader application range.

Modern hydraulic busbar bending machines feature sophisticated angle measurement technology and an adjustable bending radius, as well as the capacity to handle various metals such as copper, aluminum, and others. These machines can often be used in power generation industries such as transformer manufacturing, control panel fabrication, renewable energy systems, shipbuilding, and transportation (such as railway).

Busbar bending machines feature flattened bending bolds and rotary dies equipped with digital or mechanical angle indicators, with their respective measurement systems providing the bending machine’s final stroke length as determined by material thickness; their angular measurement system then determines the last stroke length to compensate for spring back, thus providing high bending accuracy without needing reference adjustments.

Hydraulic systems offer flexibility when it comes to handling various bending angles and materials, making them suitable for field service work as well as plant requirements. Furthermore, the hydraulic system can accommodate multiple bend angles as well as materials. Again, transportability makes this machine ideal for both field service jobs as well as in plant needs. These machines often include FC electric limit switches that set exact bend angles as well as hydraulic work cylinders – plus safety highlights like crisis stop buttons and two-hand activity.

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